Quad-Deck uses Plastbau® Technology to create an energy efficient and quality insulating concrete floor or roof system. Ideal for use in both commercial and residential construction, Quad-Deck combines the strength, security, and reliability of concrete with the energy efficiency, design flexibility and comfort of insulating concrete forms.

Each of the expanded polystyrene (EPS) panels are supported and reinforced with two integral steel beams molded into the product from end to end. The result is a self-supporting joist and deck forming system that provides the maximum strength of a reinforced concrete deck with a minimum of materials and labor. Contact us today to find out about using Quad-Deck for your next project.

The Quad-Deck Advantage

Speed of Installation

• Lightweight forms; average 1 sqft/minute install time (2-person experienced crew)
• Less than half the weight of other hollow core precast floor systems
• Uses about 40% less concrete than flat suspended slabs
• Delivered to site ready to install (pre-cut and labeled at the factory)
• No forms to be stripped
• Less shoring than traditional wood joist systems

Energy Efficient

• R-Values from R-16 to R-34 [h*ft²*°F/BTU]
• U-Values from 0.35 to 0.17 [W/(m²*K]
• Smaller HVAC requirements
• Thermal Mass properties - more consistent indoor temperatures

Safe

• Integrated with ICF walls, you have superior protection against fires, hurricanes, tornadoes and earthquakes
• When integrated with ICF walls, use as a safe room to protect you and your valuables during catastrophic events
• Up to a 4-hour fire rating (as per ACI-216)

Design Flexibility

• Forms available in thicknesses between 7" and 13½" [178mm to 318mm]; complete floors from 8½" to 17½" [216mm to 445mm]
• Up to 34' [10.3m] free spans
• Reduces concrete requirements up to 30%

Quiet, Healthy, Comfortable

• Perfect for in-floor radiant heating
• STC Ratings of 49 to 53+; deadens sound transmission
• Minimized air infiltration - no allergens
• Inert; no food source for termites; doesn’t support the growth of mold or mildew

Sustainable

• No site waste (pre-cut & labeled at factory)
• No HFCs or CFCs
• No off-gassing
• Improves indoor air quality
• Reduces heating and cooling costs
• Long-term building durability - Life-cycle measured in centuries